7N tellurium crystal incrementum et purificationem
I. Rudis Material Pretreatment et Primae purificationis
- Rudis Material Electio et Crushing
- Materia requiruntur: Usus tellurium ore vel Anode lotus (te content ≥5%), potissimum aeris odorat anode slime (quibus cuǽte, cu₂se) ut rudis materia.
- Pretreatment Processus:
- Crassum adtritis particula magnitudine ≤5mm secutus pila milling ad ≤200 reticulum;
- Magna separationem (Magnetic ager intensionem ≥0.8t) ad removendum fe, ni et alia magnetica impudicitiis;
- Thomas flotation (PH = 8-9, Xanthate collectores) ad separandum sio₂, cuo et alia non-magnetica impudicitiis.
- Cautiones: Vitare introducendis humorem durante infectum preteratment (exigit siccatio ante torrendum); Imperium ambientium Umor ≤30%.
- Pyrometallurgical torrendum et oxidatio
- Processus parametri:
- Oxidatio torrendum temperatus: 350-600 ° C (ridiculo imperium: humilis temperatus ad Desulfurization, summus temperatus ad oxidatio);
- Tumor tempus: 6-8 horis, cum O₂ rate of 5-10 l / min;
- Reagent: concentrated sulfuric acidum (XCVIII% H₂so₄), Missam Ratio te₂so₄ = I, 1.5.
- Eget reactionem:
Cu2te + 2o2 + 2h4So4 → 2Co2 + + 2H2ocu2 te + 2,2 + 2H2 SO4 → 2Coo4 + + + 2H2 o - Cautiones: Imperium temperatus ≤600 ° C ne Teo₂ volatilizationis (ferventis Point CCCLXXXVII ° C); Tractare exhauriunt Gas cum Naoh scrutros.
II. Electrorfining et vacuo distillation
- Electrorefining
- Electrolyte System:
- Electrolyticensis compositionem: H₂so₄ (80-120g / l), Teo₂ (40-60g / L), ELOGIUM (GELATINI 0.10.3G / L);
- Temperature Imperium: 30-40 ° C, circulationem rate 1.5-2 mww / h.
- Processus parametri:
- Current density: 100-150 A / M², cellula voltage 0.2-0.4V;
- Electrode spacing: 80-120mm, cathode depositione crassitudine 2-3mm / 8h;
- Impuram remotionem efficientiam: CU ≤5ppm, PB ≤1ppm.
- Cautiones: Regulariter filter electrolyticis (accuracy ≤1μm); Mechanice Poloniae Anode Superficierum ne passivation.
- Vacuum Distillation
- Processus parametri:
- Vacuum Level: × 10⁻²pa ×, 600-650 Distillation Temperature ° C;
- Condenser Zonam Temperature: 200-250 ° C, Te vapor Condensitas efficientiam ≥95%;
- Distillation Time: 8-12h, unum-batch facultatem ≤550kg.
- Immunditia distribution: Minimum-ferventis impurities (se, s) cumulare ad condenser frontem; High-ferventis impurities (PB, AG) in residua.
- Cautiones: Pre-sentinam vacuo system ad ≤5 × 10⁻⁻pa ante calefactio ne te oxidatio.
III. Crystal augmentum (Directional Crystallization)
- Apparatu configuratione
- Crystal incrementum fornacem exempla: TDR-70a / B (30kg facultatem) vel Trdl DCCC (60kg facultatem);
- Crucible materia: summus puritas graphite (cinis contentus ≤5ppm), dimensiones φ300 × 400mm;
- Calefactio modum: Graphite resistentia calefactio, maximum temperatus MCC ° c.
- Processus parametri
- Imperium:
- Melting Temperature: 500-520 ° C, Melt Laptem profundum 80-120mm;
- Protective Gas: Ar (puritate ≥99.999%), fluunt rate 10-15 l / min.
- Crystallization parametri:
- Tollens rate: 1-3mm / h, Crystal Rotation celeritate 8-12rpm;
- Temperatus CLIVUS: Axial 30-50 ° F / cm, radiale ≤10 ° F / cm;
- Refrigerant Methodo: aqua-refrigeratum aeris basi (aqua temperatus 20-25 ° C), summo radiative refrigerationem.
- Imperium immunditia
- Segregatio: Imbrensis sicut FE, ni (segregationem coefficient <0.1) cumulare ad frumentum terminos;
- Remelting CYCLES: 3-5 Cycles, ultima summa impurities ≤0.1ppm.
- Cautiones:
- Operculum conflandum superficies cum graphite laminas ad supprimere te volatilizationis (damnum rate ≤0.5%);
- Monitor crystallum diameter in ipsa tempus usura laser Gauges (accuracy ± 0.1mm);
- Vitare temperatus fluctus> ± II ° C ne peccet density crescat (target ≤10³ / C²).
IV. Qualis inspectionem et clavem metrics
Test item | Vexillum pretii | Test modus | Fons |
Pudicitia | ≥99.99999% (7n) | ICP-MS | |
Total Metallic Impura | ≤0.1ppm | GD-MS (Missa Missam Spectrometry) | |
Oxygeni | ≤5ppm | Inert Gas eget, IR effusio | |
Crystalli integritas | Luxatio density ≤10³ / C² | X-Ray Topography | |
Resistentibus (300k) | 0.1-0.3Ω · cm | Quattuor-Probe modum |
V. Environmental et salus protocols
- Exhauriunt Gas curatio:
- Tumor exhaurit: corrumpere soeo₂ et Naoh Scrobbers (PH);
- Vacuum distillation exhauriunt: condense et recuperet te vapor; RELICTUM vapores adsorbed via activated ipsum.
- Sirus redivivus:
- UNDO Slime (quibus AG, AU): Recipe per Hydrometalluralgy (H₂so₄, HCL ratio);
- Electrolysis residua (quibus PB, cu), reditus ad aeris detractatione systems.
- Salus mensuras:
- Operators oportet gerunt gas larvis (te vapor est toxicus); Ponere negans pressura VENTILATIO (Aeris commutationem rate ≥10 cycles / h).
Processus Optimization Guidelines
- Rudis materiam accommodatio: Adjust tormentum temperatus et acidum ratio dynamically fundatur in Anode Slime Sources (eg, aeris vs. plumbum lumbi);
- Crystal trahens rate matching: Adjust trahens celeritate secundum solvendos (Reynolds Number re≥2000) ad supprimere constitutionalis supercooling;
- Efficientiam industria: Usus Dual-temperatus zone calefactio (Main Zonam D ° C, sub-Zonam CD ° C) ad redigendum Graphite resistentia potentia consummatio per XXX%.
Post tempus: Mar-24-2025